Whether you are a product manager, operations manager or finance manager, how much money are you losing on the maintenance of the gas systems in the company you manage? Experts say between €10,000 and €50,000 per year. What’s more, most companies face constant repair and maintenance costs for gas equipment. Frequent breakdowns, the need for frequent replacement of parts and high energy costs take a further 10-15% out of your budget.
Since every manager is constantly looking for ways to optimise processes and reduce costs, how do you like the suggestion that there is a way to significantly reduce the cost of maintaining gas systems? Imagine being able to forget about frequent repairs, high energy consumption and other problems associated with traditional gas systems — that’s where the electric dry LPG vaporizer comes in, a reliable and efficient solution that will help you optimise costs and increase the efficiency of your business. If you are interested in the subject from a business perspective, here is the market forecast about LPG Vaporizer Market Size & Growth Analysis Report 2032 from Experts Market Research. Below, we are focusing on the Electric LPG Vaporisation Unit description in terms of managers, and more details can be found on this product’s page: https://i-maximum.com/products/electric-dry-lpg-vaporizer-kdv/455130848.
Reducing service frequency is the key to saving time and resources
Get rid of routine tasks and grow your business. Traditional gas systems that require too much attention time and money for regular maintenance, replacing worn parts and breakdowns get in the way. And this in turn affects your business efficiency downward.
The LPG KDV electric vaporizer is the solution to this problem. With its robust design and low maintenance requirements, the dry type LPG Vaporizer will reduce equipment downtime and maintenance costs.
The advantages of using KVD are obvious:
- Less maintenance required: the KDV is designed with less maintenance in mind.
- More reliable: by using high quality materials and technology, the KDV will operate without issues.
- Lower costs: by reducing maintenance costs, you can redirect the savings to growing your business.
Comparison of traditional gas evaporators and electric LPG evaporator KDV
| Characteristic | Traditional gas evaporators | Electric LPG evaporator KDV |
| Service frequency | Every 6-8 months | Once every 2-3 years |
| Downtime due to maintenance | 20-40 hours/year | Less than 8 hours/year |
| Reliability | Medium (interruptions are possible during intensive use) | High (stable operation under any conditions) |
| Electricity consumption | Not applicable | 1-2 kW per hour |
| Fuel consumption | About 5-7 litres/hour for heating | Absent |
| Maintenance cost per year | High (up to $1,500-2,000) | Low (about $500-700) |
| Environmental friendliness | Average (depending on the type of fuel used) | High (no carbon monoxide emissions) |
| Guarantee | About 1 year | 3-5 years |
| Service life | 7-10 years | 12-15 years |
You may say, ‘But KDV is more expensive to buy!’ Yes, that’s true, the KVD is a bit more expensive. But if you look at the long term and compare maintenance costs, the KDV will pay for itself very quickly.
Compared to KVDs, liquid heated gas vaporizers require more frequent maintenance and have a shorter lifespan. Therefore, by investing in an electric LPG KDV vaporizer, you not only increase the efficiency of your production line, but also save significantly on system maintenance costs.
Ease of operation — focus on strategic tasks
Forget about endless set-up and adjustment of gas equipment and focus on business development! Sounds tempting, doesn’t it? Well, with the KDV electric LPG vaporizer, it becomes a reality. No fantasy, just technology, check out the main features in use:
- Process Automation: The KDV is equipped with an intelligent control system that automatically regulates the gas supply and maintains the set temperature.
- Intuitive interface: Operating the vaporizer is so simple that it requires no special skills.
- Minimal settings: You do not need to carry out complex calculations and set up many parameters.
The advantages of KDV are obvious. We free up our time and therefore our money. Thanks to automation, we minimise the human factor. And in the end, we can achieve higher production rates. And if non-standard situations arise? Then you turn to specialists in the field, such as I-Maximum, to have certified and experienced professionals install KDV systems, maintain them operationally and provide technical support. Due to the simplicity of KDVs, their breakdowns are extremely rare.
LPG KDV electric evaporator — components and technology:
- Evaporator body: Stainless steel with aluminium core.
- Heating element: Tubular heater embedded in aluminium core.
- Solenoid valves: Two thermostatically controlled valves for overheat and low temperature protection.
- Automatic temperature control: Fully automatic, thermostatically controlled.
- Overheating protection: Emergency over temperature shutdown system.
LPG electric vaporizers are available in different models with different capacities and outputs. For example, I-MAXIMUM’s LPG KDV electric vaporizers differ in the following parameters:
- VAT-30:
- Performance: up to 30 kg/h
- Heater power: 4.5 kW
- Electrical parameters: 220V 1P (3P) 50 (60)Hz / 380V 3P 50 (60)Hz
- VAT-50:
- Performance: up to 50 kg/h
- Heater power: 7.5 kW
- Electrical parameters: 220V 1P (3P) 50 (60)Hz / 380V 3P 50 (60)Hz
- VAT-100:
- Performance: up to 100 kg/h
- Heater power: 15 kW
- Electrical parameters: 220V 1P (3P) 50 (60)Hz / 380V 3P 50 (60)Hz
Energy efficiency and reduced fuel costs
LPG KDVs help you save on fuel costs while also contributing to environmental protection. One of the biggest costs of operating gas systems is fuel. Traditional gas burners often have low efficiency and emit gas, increasing risks and unnecessary costs.
The LPG KDV electric vaporizer offers a better solution. With its innovative dry combustion technology, the KDV makes the most of every litre of gas. KDV in terms of energy efficiency:
- KDV utilises fuel more efficiently than traditional systems. The system adjusts the gas supply according to actual demand, without waste. Reducing your gas consumption can save you a lot of money already in the short term.
Due to lack of information, business priorities or scepticism, you may say, ‘Fuel economy is not important to my business’. We will not teach you how to run your business, but we know for sure that even reducing gas consumption to 20% can pay off KVD for some 5–7 years — I-MAXIMUM experts have calculated. Of course, on the offer table you can consider other options, such as traditional gas vaporizers, which may be more familiar, but they have big disadvantages: low efficiency, heat loss and high risk of gas leakage. Comparative analysis says: invest in an electric LPG KDV vaporizer, and you will not only save on fuel, but also make your production more environmentally friendly. This is a smart move for those who value efficiency and care about the future of the planet. Read more about this on Researchgate.
Final point
When you invest in a KDV electric LPG vaporizer, you are making a choice in favour of reliability, efficiency and long-term savings. Once you make this choice, you forget about frequent repairs and constant unexpected maintenance costs.
The KDV LPG vaporizer is an innovative solution that not only simplifies the management of your gas system, but also helps to reduce operating costs. You can choose the model that suits you best in terms of power and performance, as the market is abundant. With KDV you don’t just get equipment, you get a reliable partner, ready to work for you 24/7.
